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Curved Staircase For
Synogogue in Brooklyn, NY
Our engineers
render your 2D blueprints into 3D images utilizing high-end
workstations and advanced software programs. At this stage
we often catch manufacturing problems with the design that we
can overcome by collaborating with the architects.
(Note: Each picture is linked with its high-res counterpart)
Now that the engineers have given
the fabrication team the blueprints to work with, we
can see the above stairs being built from the ground up.
Engineers designs the floor template
(as you can see in the picture above) later we will add fixtures
as a support for the upcoming assembly
After the drawings are made up by
the engineers, they are sent to our state of the art laser
cutting machines. We
currently have 2 laser's as well as a water jet that cut with
the highest of precision
Above is what the floor template
drawing looks like after being cut out by the laser. This will be
the base which the curved staircase will be built upon.
From the floor template the
engineers design fixtures that will connect to the base and
provide support for the upcoming assembly
Our projects are
monitored with ongoing quality control protocols throughout the
fabrication process.
Our precision
lasers have cut and shaped the stringers to the specific radius of
the ellipse
The steel stringers being shaped by
our highly experienced fabricators
After being shaped
the stringers are cut from the sheet of steel
We design and
specify each individual part, enabling our trained professional's
to create
whatever our customers desire with exact specifications
The first side of
the stringer is attached to the fixture
The steps have
been cut with one of our lasers, shaped, and numbered. They are
now ready for installation
The high-end workstations with
powerful
software we utilize guarantee that every piece fits perfectly.
Before the
assembly is done on the floor we assemble everything on the
computer, eliminating guesswork and saving manufacturing time.
Installation of
the steps creates the exact shape of the
staircase.
Going up...
...
...
Completing fit up of box tube
Next, the steps are removed for
cleaning; we then weld the stringer tube
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